Special tools for Thermit welding
Special tools for Thermit welding

Special tools for Thermit® welding

In addition to our consumables, we offer machines, devices and equipment for the different Thermit® welding processes for various types of applications:

  • Weld trimmers– for removing the excess weld metal
  • SMARTWELD MONITOR– for validating the Thermit® welding process
  • SMARTWELD PETROL– petrol compressed air blower for preheating Thermit® welds
  • SMARTWELD SPARK- secure, precise ignition of Thermit® portions
  • Working equipment for execution of a Thermit® welding process (i.e. mold shoes, autogenous technology, slag pans, clamping devices, preheating burners, and many more)

SMARTWELD MONITOR

SMARTWELD MONITOR

For validating the Thermit® welding process

Benefits

  • Supports improved welding quality by reduced risk of incorrect welding procedure
  • Eliminates complex paperwork saving over 30 minutes administration per weld
  • Planning data upload and weld data download
  • Provides quantitative data for each weld
    • Full job validation for subcontractors
    • Reducing risks to personnel and infrastructure
  • Suitable for all construction sites
  • Flexible system to suit individual needs

Features

  • Compact, portable device
    • dimensions: 350 x 300 x 150 mm
    • weight: 7.8 kg
    • operating voltage: 12V DC
  • GPS Transmitter
  • Illuminated touch screen control
    • GSM module & internal memory
  • USB connection

SMARTWELD PETROL

SMARTWELD PETROL

Petrol compressed air blower for preheating Thermit® welds

Benefits

  • Preheat Thermit® welds without the need to use technical gases 
    • No gas bottles on the track
  • Reduced preheating times compared to similar competitor products thanks to higher heat input
  • Can be applied in all Thermit® welding processes
  • Alternative solution to conventional preheating, e.g. for working underground

Features

  • Offered as a kit with one preheating blower, one complete set of petrol and compressed air hoses, one preheating burner for petrol/ compressed air
  • Dimensions L x W x H = 926 x 404 x 615 mm (excluding handles and wheels)
  • Blower pressure: max. 0.8 bar
  • 4-stroke petrol motor: 4.2 KW and 3.6 l tank capacity
  • Handles and wheels optional

SMARTWELD SPARK

SMARTWELD SPARK

Secure, precise ignition of Thermit® portions

The innovative SMARTWELD SPARK ensures reliable and precise initial ignition of the Thermit® portions and is therefore an alternative to igniters which are considered to be hazardous substance.

Benefits

  • Total elimination of as hazardous goods declared igniters for import and transportation
  • Significant increase of work safety due to omission of hot and open burning igniters
  • Applicable for all crucibles supplied by Elektro-Thermit 
  • Service life of one charged battery for at least 20 ignition processes, which means more than one shift before recharging
  • Cost saving consumables

Features

  • Initial spark using electrodes
  • Voltage < 60 V (according DIN 62135)
  • Shock proof and impact resistance frame
  • Integrated LED-lights as well as warning light & alert when ignition starts
  • Weight: 1.8 kg (without case); Dimensions: 340 x 220 x 75 mm incl. battery    
  • Offered as a kit in a convenient case incl. recharger, one battery,  1 pack/10 pieces single use electrodes 

Service

Are you interested in our range of products and services or have questions? Please contact us. We will be glad to help you.